China OEM HWASHI Automatic Wire Looping Industrial Spiral Fan Guard Welding Machine with double molds helical bevel gear

Applicable Industries: Manufacturing Plant
Showroom Spot: None
Video outgoing-inspection: Provided
Machinery Take a look at Report: Offered
Marketing Type: New Solution 2571
Guarantee of main components: 1 Yr
Main Parts: PLC, Engine, Bearing, Gearbox, Motor, Force vessel, Equipment, Pump
Situation: New
Rated Capability: 200KVA
Rated Duty Cycle: 25%
Max. Welding Thickness: 8mm
Dimensions: 2200mmX1800mmX1880mm
Utilization: Welding of Spiral Enthusiast Guard
Voltage: 380V
Guarantee: 1 Year
Key Offering Factors: High Efficiency
Electrical power (kW): 200
Weight (KG): 2500 KG
Title: Automatic Wire Looping Industrial Spiral Fan Guard Welding Equipment
Welding Electrical power: 200KW
Wire diameter: 2-8mm
Enthusiast guard measurement: 750mm or larger (tailored)
Design: WL-SQ-200K
Machine sort: automated PLC handle
Following Guarantee Provider: Video technical support, Online assist, Spare areas, Subject upkeep and repair services
Local Service Location: India
Soon after-sales Support Offered: Free spare components, Subject installation, commissioning and training, Subject maintenance and restore service, Online assist, Online video specialized help
Certification: CCC and CE
Packaging Specifics: common wood packing, superior picket packing
Port: ShenZhen Port

This equipment is particular for automatic coil looping, welding and rotating of spiral enthusiast guard. It is made as medium frequency welding electrical power program. The machine is geared up with 5 sets of welding heads, automated rotating method, and automatic wire feeding and winding program. Operator only needs to set the wire into horizontal fixture, the coil winding method will work instantly. Then the welding electrode will be operated separately to weld the spiral wire fan guard.This equipment can attain automatic rotation, cellular, and welding so as to improve product quality and efficiency and reduced the production value. It aids to resolve the flaws of unstable quality and reduced effectiveness. Increased creation fee and automation diploma.   Device Composition Principal Human body: The major human body is produced of bolstered very good good quality metal plate. Only need to modify the electrode transferring length can meet the requirement of welding various diameter of solution. Sensible vertical structure. Ensure the primary human body has enough rigidity and security to help the equipment when conducting large pace welding. The machine is geared up with slideway. The principal physique could provide pressure supporting level and doing work platform for other actions.Electrical power Source Method: Undertake 1 established of AC 200KVA particular resistance welding transformer as the welding energy source. Responsibility cycle price is twenty five%. Welding Control Program: Undertake the self-developed intelligent microcomputer quick reaction touch controller, all-digital management, basic and obvious operational interface. Computerized testing and payment which could assure the circumstance that the machine will be at function only when the recent price is in the preset data so as to ensure the stability of welding effect and efficient prevention of unwanted phenomena like free welding and chilly joint. The characteristics of rapid response and large precision of management could help you get substantial quality of welding places.Pressurized System: Undertake cylinder as the pressurized source which is control by great good quality of imported electromagnetic valve and coordinated with precision-machined linear slide to stress the electrode idea. The pressure of every single welding head could be altered independently to guarantee the steadiness of welding equipment. Adopt the doing work manner that the base bears the stress from the prime to guarantee the good make contact with, unimpeded, continual resistance worth of secondary circuit and stable transmission of output current of welding transformer. Promise to get substantial productive and excellent quality of welding spots.Principal Motor Manage Program: Adopt the touch display of Japan CZPT as the human-device interface, English input. The PLC, as the management hub as the entire equipment, is in cost of reading, transmitting and controlling all sorts of sign processing and coordinating with various external instructing transmission signal mechanism in get to ensure the validity of all orders of execution of the equipment. The self-detection of all automatic screening stations effectively eradicates the occurrence of malfunction and other mishaps. When the pressure, present, air force, hydraulic pressure, temperature or other tests alerts are in irregular circumstance, the equipment will give an alarm to avert any insecure incidents. Automatic Coil looping Program: Layout as X, Y, L 3 axle linkage method. Carry out automated equidistance transferring, automated rotating, automated urgent and stepping to keep track of CZPT with sliding block.Computerized Rotating Method: Servo motor and 750mm rotary table consist of rotation technique. Easy adjustment, rapid reaction and higher management precision. It can attain cycle functioning..
Thorough Photographs Organization Profile Tale ABOUT HWASHIZheJiang Hwashi Engineering Inc.was recognized in 2001. The headquarter is located in Hwashi industrial park in HangZhou. Hwashiis a high-tech company specialized in creating, producing and promoting of resistance welding equipment ,computerized welding  device and an industrial robotic.In the past 20 years, Hwashi has obtained more than 50 patents for invention patents, utility design patents, design patents, and  computer software Copyrights. It is the drafting unit of numerous national specifications and sector expectations. Hwashi has been awarded “China famous model”, “ZheJiang famous model”, “China top quality credit score company”, “globe exceptional Chinese businessman affiliation member unit”, “ZheJiang province science and technologies innovation quality administration innovative device”, “ZheJiang province academician professional enterprise workstation” and many other honorary titles.For twenty several years, Hwashi retains innovating and follow up with the latest technological innovation in the globe. Make investments intensely in solution development and innovation each yr. In cooperation with key universities and national essential laboratories and engineering engineering centers in new resources and procedures, the “medium frequency inverter” technology was first launched into resistance welding equipment. Assist to comprehend the “unmanned, intelligent” factory, the exercise we have been striving for is to create effective, vitality conserving, protected and environmentally pleasant production surroundings for clients.With the craze of intelligent production in the planet, Hwashi has set up a large-scale robot advancement base of fifty,000 sq. meters in HangZhou City, ZheJiang province. Introducing the world’s top superior manufacturing and processing gear in our manufacturing unit.We have a complex staff and high-top quality workers including mechanical, digital, welding, computerized handle, electro mechanical integration, and management. We are committed to providing clients with efficient automation welding remedies in buy to turn out to be a top company in world-course industrial intelligent products. Certifications Company customers FAQ

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China OEM HWASHI Automatic Wire Looping Industrial Spiral Fan Guard Welding Machine with double molds     helical bevel gearChina OEM HWASHI Automatic Wire Looping Industrial Spiral Fan Guard Welding Machine with double molds     helical bevel gear
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